Mold Making
Diamondmold provides one-stop services to plastic precision mold and injection molding, offering mold design, high precision processing , experienced assembling etc.- everything necessary for creating perfect molds.
1. Process Analysis
Before mold design, Diamondmold will fully analyze and study whether its plastic products conform to the principle of injection molding processing, which requires careful consultation with the designer of the product and has reached a consensus. It includes the necessary discussion of the geometric shape, dimensional accuracy and appearance requirements of the product, and tries to avoid unnecessary complicated work in mold manufacturing.
2. Structure Design
A set of high-quality mold, not only need to have good processing equipment and skilled mold manufacturing workers, another very important factor is to have a good mold design, especially for complex molds, mold design accounted for more than 80% of the quality of the mold. Diamondmold will fully digest the customer’s requirements, in the premise of meeting the customer’s requirements, as far as possible to reduce the processing cost, processing difficulty, processing time.
3. Determine Materials and Standards
In the selection of mold materials, in addition to considering the accuracy and quality of the product, but also combined with the actual ability of the mold factory processing and heat treatment to give the correct choice. In addition, in order to shorten the manufacturing cycle, Dianmondmold will make use of existing standard parts as much as possible.
4. Mold Tooling and Assembly
In addition to giving the best structure and reasonable tolerance in the design of the precision of the mold, parts processing and mold assembly is crucial. Therefore, the selection of processing accuracy and processing method occupies an absolutely dominant position in mold manufacturing.
5. Mold Test
A set of molds from the beginning of design to the completion of assembly, only to complete 70% to 80% of its entire manufacturing process. For the error caused by the inconsistency between the predetermined shrinkage and the actual shrinkage, whether the demoulding is smooth or not, how the cooling effect is, especially the influence of the size, position and shape of the gate on the accuracy and appearance of the product, it must be tested by the test mold. Therefore, mold testing is an indispensable step to check whether the mold is qualified and select the best forming process.
